How Carbons are Manufactued

The following pages were scanned from a National Carbon Projector Bulletin from 1964
Published for Motion picture projectors, the process is the same for Searchlight carbons
The bulletin will give you an idea of the costly process involved in making these carbons for searchlights

Note: NATIONAL CARBON HAD STOPPED  MAKING CARBONS FOREVER  IN 2002
There were three reasons for National's decision. Declining sales (the arc carbon business was small compared to other product sales, loosing money), a few of the key Engineers that had the background and knowledge have since retired (one passed away a few years ago after retirement but he had been consulting up to just before his death), and the equipment was getting old, some dating back to pre WWII. Too bad. At one time that was the biggest selling product being produced at the plant employing over 1200 people. At the end, there were about 200. Arc carbons had been made at that plant since 1892.
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